Our conversion kits for your existing machines

Optimisation and retrofitting of your machines to the customary Geyssel standard of quality

Geyssel Sondermaschinen – German quality through more than 50 years of experience

Conversion kits for your applicators

The constant further development of our systems results in continuous improvements, which we then offer in the form of conversion kits that can be used to retrofit existing machines.

Our series machines, applicators and special machines are being continuously adapted to meet the new requirements of our customers. In addition, we use both our experience and technological advancements to optimise our machines on an ongoing basis. This gives rise to many new ideas and conversion kits that are continuously optimising our customers’ production processes. Take advantage of our experience and our further developments and benefit from our conversion kits, which could optimise processes within your company, too!

Product quality

Thermal foil treatment unit

Are you having difficulties with the fluctuating quality of object belts and is this causing to lose too many objects during the production process?

Our thermal foil treatment unit improves the processability of foil tapes, thus reducing the rejection rate.

Object detection

Do you want to ensure that all products are provided with objects such as drinking straws, for example?

Our object detection module checks all products and automatically sorts out defective copies at a success rate of 100%.

3. Adhesive points

The 3rd adhesive module can be used to apply an additional adhesive point, which improves the application of objects (e.g., slightly curved straws, or drinking straws to bulky packages).

The 3rd adhesive module is a better alternative to using angled nozzles.

Spring-loaded pushing feeder Series 400

These pushing feeders can make applications more robust, as they can better compensate for slight fluctuations in both the geometry of the product and the distance between the product and the object.

Pusher spindle 400 Series gear unit

Adjusting the top / bottom pushing feeders (foil holding fingers) by means of a spindle guarantees more precise and comfortable adjustment options without the use of tools. This can make things significantly easier, especially when it comes to diagonal applications.

Process stability

Suction unit

Are your packs too unstable, especially in the application area, and is this causing incorrect applications and incorrect object positioning? Our suction unit stabilises your packages in that very area, using Bernoulli’s principle and the Coanda effect without having to make contact.

Foil tear sensor

The ability to detect foil tape on the gear unit may be impacted when dealing with certain objects, such as transparent straws:

Our new generation of foil tear sensors enables reliable detection.

Foil tape sensor

The ability to detect foil tape on the thermal foil treatment unit may be impacted when dealing with certain objects, such as transparent straws:

Our new generation of foil tear sensors enables reliable detection for these types of object too.

Nordson adhesive fill system

Nordson’s adhesive fill systems minimise operator effort. The adhesive granulate that is to be processed is fed in as required.

Robatech adhesive fill system

Robatech’s adhesive fill systems minimise operator effort. The adhesive granulate that is to be processed is fed in as required.

Machine availability

Clutch gear unit Series 400

Would you like to minimise downtimes caused by mandatory maintenance required after every 2,000 operating hours?

Our servo drive conversion kit reduces the number of wear parts, which in tur brings down overall maintenance costs

Replacement gear unit 500

Would you like to be able to continue production right away in the event of maintenance or malfunctions regarding the gear unit, the central component of our systems?

A replacement gear unit including a set of format parts on request – can be installed within the system in no time at all, ensuring production can be continued in a matter of minutes.

Would you like to significantly reduce the length of production downtime in the event of a format change?

A replacement gear unit with format parts set can be exchanged as a whole unit, thus reducing set-up times considerably.

Replacement gear unit 400

Would you like to be able to continue production right away in the event of maintenance or malfunctions regarding the gear unit, the central component of our systems?

A replacement gear unitincluding a set of format parts on request – can be installed within the system in no time at all, ensuring production can be continued in a matter of minutes.

Would you like to significantly reduce the length of production downtime in the event of a format change?

A replacement gear unit with format parts set can be exchanged as a whole unit, thus reducing set-up times considerably.

Gear adjustment 400 to prevent locking

Would you like to be 100% guaranteed to once again be able to adapt an object to a product as a result of additional formats to be processed, but the existing module (older generation) is very limited in its functions due to product deposits or heavy soiling?

With our ‘gear adjustment conversion kit’, you can – with a much longer service life, thanks to structural improvements, and more user-friendly operation.

Switch from Kontron to Beckhoff controller

With the Kontron controllers no longer available, replacing them in good time with a Beckhoff controller ensures that spare parts can be obtained if needed. The new controller is also easier to use.

Do you still have questions regarding our conversion kits?

What questions have not yet been answered for you? What special requirements or demands are you facing?

Feel free to contact us with your issues and questions. We are sure we will find a solution that works for you. We look forward to receiving your enquiry!

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Of course, you are also welcome to contact us directly.

Unique special machines & Applicators with maximum availability & low maintenance